改性淀粉生产工艺
Biochem
Turnkey
改性淀粉
1. 预糊化淀粉
预糊化淀粉是一种经过预煮和干燥处理的淀粉，无需加热即可溶于冷水。
应用：
食品工业：广泛用于速食、方便食品、烘焙食品和蛋糕，用作增稠剂、粘合剂或质构增强剂。
动物饲料工业：用作饲料粘合剂或黏合剂，尤其用于鳗鱼饲料等水产饲料，用量可达20%-25%。
其他工业：在药片生产中用作粘合剂，在铸造工艺中用作黏合剂，在纺织工业中用作上浆剂。
2. 糊精
糊精是一种部分水解的淀粉产品，具有优异的黏合性能和稳定性。
应用：
主要用于黏合剂行业，包括标签、包装和纸箱密封。
粘合强度和稳定性的排序为：黄糊精≥胶≥白糊精。
3. 酸变性淀粉
酸变性淀粉是用酸处理淀粉，使其部分水解，从而提高其溶解性和粘合性能而得到的。
应用：
纺织工业中用作上浆剂。
造纸工业中用作粘合剂或胶粘剂。
糖果工业中用于生产软糖，例如软糖。
4. 氧化淀粉
氧化淀粉是用氧化剂处理淀粉而得到的，可以提高其成膜性和透明度。
应用：
造纸工业中用作表面施胶剂，以提高印刷适性。
纺织工业中用作纱线和织物的上浆剂。
食品工业中用作增稠剂、稳定剂或添加剂。
5. 交联淀粉
交联淀粉由于其分子结构经过交联剂改性，具有更高的耐热、耐酸、耐剪切稳定性。
应用：
食品工业中用作增稠剂，尤其适用于罐头和冷冻食品。
医疗工业中用作手术手套的防粘剂。
电池工业中用作电解液增稠剂。
作为与其他化学品反应生产复合变性淀粉的原料。
6. 羟烷基淀粉
羟烷基淀粉是在淀粉分子中引入羟烷基团，从而提高其稳定性和溶解性而生成的。
应用：
主要用于纺织和造纸工业。
用于制药生产，尤其是葡聚糖的生产。
7. 阳离子淀粉
阳离子淀粉分子带正电荷，使其具有优异的乳化和絮凝性能。
应用：
纺织和造纸行业，用于提高纸张强度和印刷适性。
石油钻井行业，用作降滤失剂。
工业废水处理，用作絮凝剂，去除悬浮固体。
8. 羧甲基淀粉 (CMS)
羧甲基淀粉是一种水溶性淀粉衍生物，具有更佳的增稠和稳定性。
应用：
食品行业，用作增稠剂、悬浮剂、稳定剂和粘合剂。
制药行业，用作片剂崩解剂或粘合剂。
用于化妆品、纺织和造纸行业。
9. 酯化淀粉
酯化淀粉是通过引入酯基进行化学改性，从而改善其各种应用的功能。
应用：
乙酸酯化淀粉用于纺织、造纸和淀粉基薄膜的生产。
黄原酸酯化淀粉用于去除废水中的重金属和农药。
磷酸酯化淀粉在食品工业、纺织和造纸工业中用作乳化剂、增稠剂和稳定剂。
10. 接枝共聚物淀粉
接枝共聚物淀粉是通过将合成聚合物接枝到淀粉分子上而产生的，具有优异的吸水性能。
应用：
主要用作一次性尿布、卫生巾、纸巾和厕纸等产品的高吸水材料。
也用于农业、林业和园艺领域，作为土壤改良的保水剂。
Description of Investment Components:
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Machinery:
The machinery investment includes the essential equipment required for modified starch production, such as starch slurry preparation systems, enzymatic modification reactors, vacuum evaporators, spray dryers, crystallizers, filtration systems, blending units, CIP (Cleaning-In-Place) systems, and all related process lines and automation systems. These machines ensure efficient modification of starch and its subsequent drying, refining, and packaging to meet the specifications of various industries like food, paper, and textiles. -
Land & Construction:
The land and construction costs cover industrial-zoned land and all necessary physical infrastructure, including production buildings, administrative offices, raw material and finished product storage areas, laboratory units, social facilities, and landscaping areas. These facilities are designed to support the full operation of the modified starch production plant, ensuring a smooth flow from raw material intake to the final product storage and distribution, while complying with local regulations. -
Total Investment:
The total investment estimate includes all essential components such as detailed process engineering, mechanical and electrical installation, infrastructure setup, environmental protection units (e.g., wastewater treatment), product handling systems, licensing, and utility connections (electricity, water, gas). These components are critical for establishing a continuous, large-scale modified starch production facility that operates efficiently and complies with industry standards. -
Auxiliary Equipment:
Auxiliary systems such as steam boilers, cooling towers, air compressors, water purification systems (e.g., reverse osmosis), control panels, backup power generators, and utility monitoring systems are not included in the machinery prices listed above. These systems must be quoted separately based on the specific capacity and operational requirements of the facility. -
Project Design:
Project planning, feasibility studies, and factory layout design services are provided independently and are not part of the above investment figures. These services can be customized to meet local regulations, raw material availability, and market targets. They ensure that the facility is designed for maximum efficiency, regulatory compliance, and cost-effectiveness, tailored to the specific needs of the production process. -
Technical Service & Consulting:
Turnkey installation is included within the investment scope. After commissioning, remote monitoring, process optimization, and technical support services will be provided free of charge for a period of 700 days following plant handover. This ensures that the plant operates at peak efficiency, and any technical issues are quickly resolved to maintain continuous operations.
