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乙醇生产工艺(谷物原料)

谷物原料

Biochem  

Turnkey

破碎/研磨
液化和糖化
发酵
二氧化碳回收
净化排放
清液
有氧处理
厌氧处理
蒸发和浓缩
污泥堆肥
沼气
蒸馏
最终乙醇产品
固液分离
废釜渣
锅炉燃烧
干燥和制粒
DDGS

乙醇生产过程(红薯/木薯原料)

土豆原料

Biochem  

Turnkey

破碎/研磨
液化和糖化
发酵
二氧化碳回收
清液
蒸馏
最终乙醇产品
废酒糟/废洗涤液
净化处理
有氧处理
二级厌氧处理
固液分离
污泥堆肥
锅炉燃烧
固体残渣/酒糟
污泥堆肥

乙醇生产工艺(以糖为基础)

Biochem  

Turnkey

甘蔗汁
预处理
糖蜜
稀释
酸化
发酵
二氧化碳回收
蒸发和浓缩
冷凝水
糖蜜
浓缩液
蒸馏
最终乙醇产品
甘蔗汁废水
锅炉燃烧
厌氧处理
处理后的水排放
有氧处理
污泥堆肥

Biochem  

Turnkey

​乙醇生产工艺(纤维素原料)

预处理
木质纤维素
酶水解
消化
最终乙醇产品
蒸汽
加热
固体燃料
CHP
天然气生产
厌氧处理
沼气
可溶性有机物
热电联产系统
蒸馏

乙醇

  • 淀粉乳调节:将淀粉厂生产的淀粉乳与水混合,以达到后续阶段所需的稠度。

  • 液化:先将淀粉乳送至预液化罐,加入液化酶,经蒸汽加热锅加热液化,再送至液化罐进行彻底液化。

  • 糖化:液化材料冷却后转移到糖化罐,酶进一步将淀粉分解成糖。混合物保持在特定温度下以达到所需的葡萄糖当量 (DE) 值。在此过程之后,再次冷却并送至发酵罐。

  • 发酵:在发酵罐中,将酵母加入糖化液中,将糖发酵成酒精。此阶段涉及酵母繁殖和酒精发酵。然后使用热交换器冷却所得发酵液,然后进入蒸馏阶段。

  • 蒸馏:发酵后的酒经过蒸馏,分离并浓缩酒精。此阶段包括将酒精与杂质分离、酒精浓缩以及提取剩余的杂质。

  • 酒糟回收:蒸馏后,剩余的液体(酒糟)被加工。酒糟在卧式倾析器中分离,得到湿固体。液体部分随后在蒸发器中浓缩,然后转移到湿固体罐中。

  • DDGS 生产:浓缩酒糟被送往 DDGS(干酒糟及可溶物)工厂。在这里,酒糟经过脱水和干燥工序,生产出 DDGS,一种可用于动物饲料的宝贵副产品。

Description of Investment Components:

  • Machinery:
    The machinery investment includes essential equipment required for ethanol production such as fermentation reactors, distillation columns, rectification towers, dehydration units, storage tanks, pumps, CIP (Cleaning-In-Place) systems, and related processing machinery.

  • Land & Construction:
    The land and construction costs cover industrial-zoned land and all necessary structures including production halls, administrative buildings, warehousing facilities, social spaces, and green landscaping areas suitable for ethanol plant operations.

  • Total Investment:
    The total investment estimate comprises all critical components such as detailed engineering, mechanical and electrical installations, infrastructure setup, environmental protection systems, logistics, licensing, and energy utilities required for full-scale operation.

  • Auxiliary Equipment:
    Auxiliary systems such as steam boilers, cooling towers, air compressors, reverse osmosis water treatment units, control panels, and power supply systems are not included in the listed machinery prices and are to be evaluated separately if required.

  • Project Design:
    Project design and feasibility studies are offered as separate services and are not included in the above investment figures.

  • Technical Service & Consulting:
    Turnkey installation services are included in the investment scope. Post-commissioning consulting, remote monitoring, and technical support will be provided free of charge for a period of 700 days following the plant handover.

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